CLARASONIC - A WORLD LEADER FOR DEVELOPMENT OF
NEW INNOVATIVE SANDWICH CORE COMPOSITE SOLUTIONS

     What is a

composite core?

 Composite cores are methods

used to increase the density of

a part while minimizing weight.  

  Are there other benefits to

using an inner core as a multi layer "sandwich" composite part

What types of products use a sandwich

core material in composite construction?  

A composite part designed as a sandwich core construction is able to increase a part strength by x10

All modern methods of transportation

use sandwich composite construction which makes designs lighter, stronger faster + savings in energy consumption.

Utilizing our computer operated slicing machine, our factory can cut full sheets of inner core materials ranging from 1mm and higher of all types of rigid foams including ROHACELL®, PVC RIGID, R-PET, SAN as well as KEVLAR \ ARAMID FIBER & NOMEX HONEYCOMB. Offering FREE slicing of full sheets to small sizes = low cost shipping. 

Our factory has a specialized slicing machine for cutting smaller sheet sizes at ultra-thin sheets of specific tight cell rigid foams such as ROHACELL® HF, RIMA & HERO which can be sliced from 100µm & higher. Possible applications include miniature speaker cones & flat diaphragms, 5G PCB substrates, antennas & case housing covers.

Thermal forming combines multiple  layers of composites such as carbon fiber, fiberglass, KEVLAR and similar materials as a top \ bottom skin attached to an inner core material (i.e. ROHACELL®, HONEYCOMB) to make light weight parts @ +10x strength in complex shapes such as 3D speaker cone designs with emboss \ engrave shapes to surface.

CNC 3-AXIS ROUTING

CNC routing syncs a computer with a high speed router. Materials are placed onto a specialized table & able to use various types of router bits to precisely cut rigid foams to the desired shape. Cuts are able to be made to the top of materials as well as the four sides but not to the bottom surface which is securely fastened to the table.  

COMPOSITE RODS

Utilizing our various rigid foam materials including all types of ROHACELL® as well as SONIC PVC rigid foams, CLARASONIC is able to convert these materials into round dow stick \ pole shapes at a variety of diameters. Possible applications: sporting goods, fishing pole blanks, parts for RC aircraft as well as other hobbyist projects. 

SLICING SERVICES

CLARASONIC offers slicing services of all types of rigid foams, some types of honeycomb materials & support many large industry and composite factories. Advantages to our services include: able to eliminate idle stock by slicing sheets to needed thicknesses, able to yield more sheets per block, able to repair uneven sheets, able to add holes, insert groves & cut to size.